Commercial Vehicles Solutions

Enterprise-level tailored solutions for electric commercial vehicles from light-duty and heavy-duty trucks, buses, construction machinery and sanitation vehicles. HV battery System ranging from 90 kWh to 600 kWh to fit various vehicle models.

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Key Challenges

Current commercial vehicle batteries offer less than 200 kilometers of range under full load, forcing frequent recharges that disrupt operations.

With a 2 to 3-hour charging time, the daily vehicle utilization rate drops below 60%. In extreme cold, such as -20°C, battery capacity can diminish by over 40%, causing a 50% increase in winter operating costs. These issues are key challenges that commercial vehicle batteries need to address.

Break the 200km Limit

Powerful Battery Designed for Commercial Vehicles

Brogen enhances your commercial electric vehicle performance, increases daily operational hours, and reduces overall costs through the following measures: 

01 Range Anxiety?
High-Energy-Density Battery Adopted

The entire system achieves an energy density of 160Wh/kg, effectively extending the range per charge to meet the demand for 8 hours of continuous operation.

02 Long Vehicle Idle Time?
Ultra-Fast Charging Technology

Ultra-fast charging technology: Standard 1C, optional 3C charging rate, supports "zero standby mode," enabling drivers to fully recharge during lunch breaks.

03 Struggling to Adapt to Extreme Environments?
All-Climate Battery System

Equipped with standard heating films, integrated liquid cooling, and a self-developed thermal management system, it operates in temperatures ranging from -31°F to 113°F, making it suitable for harsh scenarios like mines and polar regions.

High Voltage EV Batteries For OEMs and Fleets

Brogen offers enterprise-level custom battery solutions and professional services for electric commercial vehicles from light-duty and heavy-duty trucks, buses, construction machinery and sanitation vehicles. We offer tailored li-ion battery systems from 90 kWh to 600 kWh to fit various vehicle models.

standard

Standard LFP Battery Box

Standardized module and pack design. Lightweight, highly versatile, suitable for a variety of truck and bus models

Lithium Battery C Box Series 1
Lithium Battery C Box Series 2
High Energy/Liquid-cooled Box
Custom HV Battery Case
LFP-Standard-C-Box
Battery Box Specs
LFP Standard C Box Series 1
Model Battery Cell Energy Nominal Voltage Operating Temperature Range Protection Rating Thermal Management Product Dimensions
OE-KW105-C1 105Ah 32.256 kWh 307.2V -30℃~60℃ IP68/69 PTC heating/liquid cooling 1060*630*240mm
OE-KW105-C2 32.256 kWh 153.6V
OE-KW105-C3 32.256 kWh 102.4V
OE-GC228 228Ah 35.020 kWh 153.6V -30℃~55℃ IP67 Heating film/liquid cooling
OE-JK105-C 105Ah 32.256 kWh 153.6V -35℃~45℃ Heating film/liquid cooling
OE-JK173-C 173Ah 35.095 kWh 202.9V
OE-JK230-C 230Ah 35.328 kWh 153.6V
OE-JK280-C 280Ah 32.256 kWh 115.2V
OE-JK304-C 304Ah 35.020 kWh 115.2V
Battery Box Specs
LFP Standard C Box Series 2
Model Battery Cell Energy Nominal Voltage Rated Capacity Protection Rating Thermal Management Product Dimensions
OE-XY165-C1 165Ah 28.512 kWh 172.8V 165Ah IP67 Heating film/natural cooling 1060*630*240mm
OE-XY165-C2 19.000 kWh 115.2V (790±10)*(630±10)*(240±5)mm
OE-KW90-C1 90Ah 27.64 kWh 307.2V 90Ah IP68 PTC heating/liquid cooling 1060*630*240mm
OE-KW90-C2 27.64 kWh 153.6V 180Ah
OE-KW90-C3 27.64 kWh 102.4V 270Ah
OE-KW90-B1 17.28 kWh 192V 90Ah 820*630*240mm
OE-KW90-B2 17.28 kWh 96V 180Ah
OE-KW90-B3 17.28 kWh 64V 270Ah
OE-KW105-B2 105Ah 20.16 kWh 96V 210Ah IP68/69
OE-KW105-B3 20.16 kWh 64V 315Ah
OE-KW105-H2 24.192 kWh 115.2V 210Ah 870*630*240mm
OE-KW105-G3 28.22 kWh 89.6V 315Ah 950*630*245mm
High Energy/Liquid-cooled Box Specs

High Energy LFP Battery Box

Model
Battery Cell Energy Nominal Voltage Pack Configuration Protection Rating Thermal Management Product Dimensions
OE-KW173-C 173Ah 35.095 kWh 203V 1P63S IP69 Heating/liquid cooling 1060*630*240mm
OE-KW173-G 30.081 kWh 174V 1P54S 955×630×240mm
OE-KW173-B 23.397 kWh 135V 1P42S 820×630×245mm
OE-KW230-C 230Ah 35.328 kWh 154V 1P48S IP68/IP69 1060×630×245mm
OE-KW230-G 28.704 kWh 125V 1P39S 950×630×245mm
OE-KW304-C 304Ah 35.02 kWh 115V 1P36S IP69 1060*630*240mm
OE-KW304-G 29.18 kWh 96V 1P30S 950×630×245mm

Multi-Sided Liquid-cooled Battery Pack

Model Pack Configuration Energy Nominal Voltage Weight Protection Rating Thermal Management Product Dimensions
OE-KW304-LC 1P35.02S 35.02 kWh 115.2V 226kg IP68 Heating film/Liquid cooling 1060*630*240mm
OE-KW230-LC 1P48S 35.328 kWh 153.6V 225kg
High-voltage Lithium Battery Case
350 kWh Custom Battery System for 12 M Bus / 40 T Truck​
Battery System Parameters
System nominal voltage (V) 576 V
System operating voltage range min 450 V
max 657 V
System rated capacity 608 Ah
System storage capacity 350.21 kWh
System end of life remaining Capacity ≥ 212 Ah
System grouping 1P180S
Shipment Charge Capacity (SOC) 20%~50%
System specific energy about 145 Wh/kg
Maximum continuous charging current 304 A
Maximum pulse charging current (≤30s) 608 A
Maximum continuous discharge current 608 A
Maximum pulse discharge current (≤ 30s) 1200 A
Maximum allowable feedback charging current (≤10s) 608 A
SOC working range 10~100%
Insulation requirements ≥ 200 MΩ
Protection level of battery box IP67
System cooling method Natural cooling
System heating method Heating film
  • 01
    Electric Light Truck
  • 02
    Electric Heavy Truck
  • 03
    Electric Trailer
  • 04
    Electric Bus/Coach
  • 05
    Specialty Vehicles
  • 06
    Construction Machinery
  • 07
    Sanitation Application

Light-duty Commerical Vehicle Battery Pack

light duty

Light Truck Battery Pack

  • Long Lifespan: 8 years/10 years
  • Layered design for high and low voltage: uniform PTC heating with high internal temperature consistency
LCV Battery Pack Specs
Light-truck-battery-pack
LDV Battery Pack Specs
Light Truck Battery Pack
Pack Model OE-KW150-LT
Battery Cell 150Ah
Pack Configuration 1P168S
System Energy 81.144 kWh
System Nominal Voltage 540V
Energy Density 160 Wh/Kg
Operating Temperature -30℃~60℃
Protection Rating IP68/IP69
Thermal Management PTC heating/natural cooling
Charge Rate 1C
Product Dimensions 2235*769*250mm

Heavy-duty Commerical Vehicle Battery Pack

heavy duty

Heavy Truck Battery Pack

  • Long Lifespan: 4200+ cycles
  • High Intensity: multi-layer high-low pressure design, concave-convex structure design of the casing
  • High Safety: advanced protection system technology, high-safety battery cell technology
HCV Battery Pack Specs
heavy-truck-battery-pack
HDV Battery Pack Specs
Heavy Truck Battery Truck
Pack Model OE-KW304-HT
Battery Cell 304Ah
Pack Configuration 1P72S
System Energy 70.041 kWh
System Nominal Voltage 230V
Energy Density 160 Wh/Kg
Operating Temperature -30℃~60℃
Protection Rating IP68/IP69
Thermal Management PTC heating/liquid cooling
Charge Rate 1C
Product Dimensions 2120*625*245mm

Excellent BMS Makes Your Battery System Even Better

  • Self-Developed Thermal Management System

    Equipped with a heating and cooling system, our BMS can operate efficiently in ambient temperatures ranging from -40 to 85 °C.

  • High-Precision
    Calculation

    Our BMS ensures high-precision State of Charge (SOC) with an error of ≤3%, and accurate State of Health (SOH) assessments with a battery cell health error of ≤5%.

  • Comprehensive Safety and Reliability

    The power battery system adopts a BMS three-tier architecture, flexibly matching system voltage and power through a multi-branch design. If a branch fails, it can be independently disconnected to ensure the normal operation of other branches.

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    Your Project Information Field of Application * Agricultural Equipment Airport Equipment Bus and Coach Construction Machinery Heavy-Duty Vehicle/Truck Light-Duty Truck/Van Municipal Vehicle/ Specialty Vehicle Port Equipment Rail Marine Others Detailed Requirement