Commercial Vehicles Solutions

Enterprise-level tailored solutions for electric commercial vehicles from light-duty and heavy-duty trucks, buses, construction machinery and sanitation vehicles. HV battery System ranging from 90 kWh to 600 kWh to fit various vehicle models.

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Key Challenges

Current commercial vehicle batteries offer less than 200 kilometers of range under full load, forcing frequent recharges that disrupt operations.

With a 2 to 3-hour charging time, the daily vehicle utilization rate drops below 60%. In extreme cold, such as -20°C, battery capacity can diminish by over 40%, causing a 50% increase in winter operating costs. These issues are key challenges that commercial vehicle batteries need to address.

Break the 200km Limit

Powerful Battery Designed for Commercial Vehicles

Brogen enhances your commercial electric vehicle performance, increases daily operational hours, and reduces overall costs through the following measures: 

01 Range Anxiety?
High-Energy-Density Battery Adopted

The entire system achieves an energy density of 160Wh/kg, effectively extending the range per charge to meet the demand for 8 hours of continuous operation.

02 Long Vehicle Idle Time?
Ultra-Fast Charging Technology

Ultra-fast charging technology: Standard 1C, optional 3C charging rate, supports "zero standby mode," enabling drivers to fully recharge during lunch breaks.

03 Struggling to Adapt to Extreme Environments?
All-Climate Battery System

Equipped with standard heating films, integrated liquid cooling, and a self-developed thermal management system, it operates in temperatures ranging from -31°F to 113°F, making it suitable for harsh scenarios like mines and polar regions.

For Various Application Scenarios of OEMs and Fleets

batteries

LFP Liquid Cooling Standard C Box

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Battery Box Specs
EV Battery System Example
Battery Box Specs
LFP Liquid Cooling Standard C Box
Dimension 1060*630*240 mm
Battery cell 105 Ah 173 Ah 230 Ah 280 Ah 304 Ah
Series parallel number 2P48S 1P63S 1P48S 1P36S 1P36S
System capacity 210 Ah 173 Ah 230 Ah 280 Ah 304 Ah
Rated system voltage 153.6 V 202.86 V 153.6 V 115.2 V 115.2 V
System power/kWh 32.256 kWh 35.095 kWh 35.328 kWh 32.256 kWh 35.020 kWh
Battery Cell Options EVE, CATL, ETC and other square aluminum shell batteries
EV Battery System Example
350 kWh Battery System for 12 M Bus / 40 T Truck​
Battery System Parameters
System nominal voltage (V) 576 V
System operating voltage range min 450 V
max 657 V
System rated capacity 608 Ah
System storage capacity 350.21 kWh
System end of life remaining Capacity ≥ 212 Ah
System grouping 1P180S
Shipment Charge Capacity (SOC) 20%~50%
System specific energy about 145 Wh/kg
Maximum continuous charging current 304 A
Maximum pulse charging current (≤30s) 608 A
Maximum continuous discharge current 608 A
Maximum pulse discharge current (≤ 30s) 1200 A
Maximum allowable feedback charging current (≤10s) 608 A
SOC working range 10~100%
Insulation requirements ≥ 200 MΩ
Protection level of battery box IP67
System cooling method Natural cooling
System heating method Heating film
  • 01
    Electric Light Truck
  • 02
    Electric Heavy Truck
  • 03
    Electric Trailer
  • 04
    Electric Bus/Coach
  • 05
    Specialty Vehicles
  • 06
    Construction Machinery
  • 07
    Sanitation Application

Excellent BMS Makes Your Battery System Even Better

  • Self-Developed Thermal Management System

    Equipped with a heating and cooling system, our BMS can operate efficiently in ambient temperatures ranging from -40 to 85 °C.

  • High-Precision
    Calculation

    Our BMS ensures high-precision State of Charge (SOC) with an error of ≤3%, and accurate State of Health (SOH) assessments with a battery cell health error of ≤5%.

  • Comprehensive Safety and Reliability

    The power battery system adopts a BMS three-tier architecture, flexibly matching system voltage and power through a multi-branch design. If a branch fails, it can be independently disconnected to ensure the normal operation of other branches.

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Contact Brogen to find the electric vehicle power solutions that best fits your business.

    Your Information Which category does your project fall into? * Agricultural Equipment Airport Equipment Bus and Coach Construction Machinery Heavy-Duty Vehicle/Truck Light-Duty Truck/Van Municipal Vehicle/ Specialty Vehicle Port Equipment Rail Vessel Others Message Box